Vacuum Emulsifier

• Customization: Available
• Additional Capabilities: Milling, Vacuum
• Application: Liquid with Suspended Solids, Viscous Fluid, Liquid
• Model NO.: JRK
• Application Area: Daily Chemical
• Certification: CE, ISO, SGS
• Condition: New
• Mixing Drum Shape: Double Cone
• Stirring Type: Spiral
• Working: Shear Mixer
• Name: Vacuum Emulsifier
• Type: Vacuum Type
• Material: SUS316L/SUS304
• Mixer Type: Homogenizer
• Layout Type: Verticle
• Operating type: Continuous Operating
• Transport Package: Wooden Case
• Specification: customer design
• Trademark: Jinzong
• Origin: Guangzhou
• HS Code: 8479820090
• Production Capacity: 50 Sets/Month

Product Description

Jinzong JRK series Vacuum homogenizing emulsifying mixer,vacuum emulsifier

1.Vacuum homogenizing emulsifying mixer application:
The emulsifying effect is more prominent for materials of high base viscosity and high solid content.   
This machine is GMP as well as FDA standard, and is widely used in the high efficiency production of creams and ointment in cosmetics, pharmacy and chemicals. The product is widely applied in daily chemical care products, biopharmaceutical industry, food industry, paint and ink, nanometer materials, petrochemical industry, printing and dyeing auxiliaries, pesticide, fertilizer, fine chemical industry, etc.

2. Vacuum homogenizing emulsifying mixer description
Our vacuum homogenizing emulsifying mixer combines the newest-developed Germany technology and world-advanced unique function, its main components are imported originally from Germany. With new-structure, superior function, it is with fixed high-efficiency homogeneous emulsifier at the bottom, The complete-obscuration vacuum status with inner recycle system, All these make it very suitable for all kinds the production of cream and skin milk , and Compared to the traditional variety of emulsification equipment ,it has greatly improved the production efficiency and goods quality.

The vacuum homogenizing emulsifying mixer combines is developed on the basis of JRGD/Z, it is with fixed high-efficiency homogeneous emulsifier at the bottom, the emulsifying cover use the hydraulic pressure ascending, and main boiler fixed or can be design to the dumping ,the electrical control system with manual button control ,non-PLC and touch screen, the price is moderate.so it is very suitable for the high-efficiency production of various kinds of cream products.
3.VACUUM EMULSIFIER DEFINITION OF VACUUM EMULSIFIER
  It mean that when the materials are under the vacuum condition, it makes use of the high shear emulsifier to distribute one or several phases to another continuous phase rapidly
and evenly. The materials will be processed in the narrow space between stator and rotor by strong energy of motion produced by the mechanical effect. By the operation of hydraulic shearing, centrifugal extruding, impacting, breaking and turbulence for over 100
thousand times per minute, the materials will be dispersed and emulsified instantly and evenly. After reciprocating circulation at high frequency, the fine finished products of stable and high quality without bubbles will be achieved.
4.VACUUM EMULSIFIER MAIN COMPOSITION               
   The vacuum emulsifying mixer is mainly composed of water pot, oil pot, emulsifying pot, vacuum system, lifting system(optional),electric control system(PLC is optional),operation platform, etc.
5.USAGE AND APPLICATION FIELD
   The product is mainly applied in such industries as daily chemical care products, biopharmaceutical industry ,food industry, paint and ink, nanometer materials, petrochemical industry ,printing and dyeing auxiliaries,pulp&paper,pesticide,fertilizer,plastic&rubber,electrics and electronics ,fine chemical industry ,etc. The emulsifying effect is more prominent for materials of high base viscosity and high solid content.
6.VACUUM EMULSIFIER SPERFORMANCES AND FEATURES
The vacuum emulsifiers produced by our company include many varieties. The homogenizing system include upper homogenization, lower homogenization, internal and external circulating homogenization. The mixing systems include single-way mixing, double-way mixing and helical ribbon mixing. The lifting systems include single-cylinder lifting and double-cylinder lifting. Various high quality products can be customized according to customers' requirements.
The triple mixing adopts the imported frequency converter for speed adjustment, which can meet different technological demands.
The homogenizing structure made through German technology adopts the imported double-end mechanical seal effect. The maximum emulsifying rotation speed can reach 4,200rpm and the highest shearing fineness can reach 0.2-0.5μm.
The vacuum defoaming can make the materials meet the requirement of being aseptic. The vacuum material sucking is adopted, and especially for the powder materials, vacuum sucking can avoid dust.
  The emulsifying pot lid can adopt lifting system, easy to clean and the cleaning effect is more obvious, the emulsifying pot can adopt tilt discharge.
  The pot body is welded by imported three-layer stainless steel plate. The tank body and the pipes adopt mirror polishing, which fully conforms to GMP requirements.
  According to technological requirements, the tank body can heat or cool the materials. The heating modes mainly include steam heating or electric heating.
To ensure the control of the whole machine is more stable, the electric appliances adopt imported configurations, so as to fully meet the international standards. 


7. Vacuum homogenizing emulsifying mixer combines performances and features
a. High efficient emulsifier: it is a high efficient German compound homogeneous emulsifier with six-layer shear teeth of special structure, shearing more times, transient partial pressure up to 100Mpa above .its emulsification effect for materials which goes through the emulsifier is dozens of times than that of common ones.
b.Precision motion mechanism and cooling system: high efficiency, power loss is small, heterogeneous devices can work long time, the application of special process requirements
c.Dead space-free multi-functional flow disturbance stirring system: it may effectively improve the stirring rate and mixing effects;
d.Production of non-dead, out of less material residue: the JRKA homogeneous emulsifier type on the same machine, than the other types of emulsion is better;
e.The cover of the main boiler can lift : to ensure that maintenance and cleaning easy;
f.All lifting system uses hydraulic mechanism to ensure the smooth movement, accurate, and security;
g.Manual control, operation and easy maintenance.

8.VACUUM EMULSIFIER Technical description

Model	Volume of main pot(L)	Emulsifying motor		Mixing motor		Oil & water pot capacity(L))	Dimension (mm)	Weight (kg)
		Power (KW)	Speed (rpm)	Power (KW)	Speed (rpm)
JRK-50	75	3	0-3000	0.75	0-74	45/65	2400*2100*1900-2500	1600
JRK-75	100	3	0-3000	1.1	0-74	45/75	2600*2500*2000-2700	1700
JRK-100	130	4	0-3000	1.5	0-74	70/100	2600*2700*2050-2800	1800
JRK-200	260	5.5	0-3000	2.2	0-74	120/190	2900*3000*2400-3350	2300
JRK-300	375	7.5	0-3000	3	0-74	150/260	3000*3200*2600-3600	2500
JRK-500	620	11	0-3000	4	0-63	300/460	3500*3400*2800-4000	3300
JRK-1000	1250	15	0-3000	5.5	0-50	620/900	4100*4100*3600-5100	5000

9.Different type vacuum homogenizing emulsifying mixer



10.Company information & certificate
JINZONG ENTERPRISE is a technology innovation enterprise for integrating design, manufacturing and system integration of cosmetic machinery & equipment.With 20 years development,Jinzong has four wholly-owned subsidiary,and Guangzhou Jinzong Machinery Co.,Ltd & Guangdong Jinzong Machinery Co.,Ltd,which is under the jurisdiction of Cosmetic Division & International Trading Division,is responsible for complete sets equipment's design,manufacturing,project solution of cosmetic cream manufacturing machines,liquid detergent making machines,make-up products making machines.

JINZONG ENTERPRISE has over 20,000 square meters production base;Guangzhou Jinzong its covers an area of 8,000 square meters,Guangdong Jinzong its cover and area of 17,000 square meters,and Jinzong has been service over 2,000 customers around the world.

JINZONG ENTERPRISE has been cooperating with university & scientific research academy for researching & technical improving the production technology since 2004.Jinzong has professional & experienced technical team to design & manufacture the products in accordance with ISO quality management system,Jinzong has professional project installation team and after-sales service team for providing best service to our clients.

JINZONG ENTERPRISE production is based on the "efficiency, safety, and environment friendly"; "quality first, service-oriented" as a fundament,; constantly beyond, Jinzong will always provide better products and services to clients!





11. Vacuum homogenizing emulsifying mixer project


12.Delivery & shipment & service
Packaging:
Packed by wooden case usually.
According to customer's requirement, other packaging is available as well.



Pre-sales service:
1> Engineering design
2> Equipment model selection guide
3> equipment machinig

After-sales service:
1> one year from date of delivery, if any spare parts be broken within warranty and not caused by improperly operation, we would offer the new parts for free.
2> Provide professional after-sales service engineers to  abroad  installation and debugging.