Semi-solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization.
Fully automatic Ointment, Cream, Tooth Paste, Gel manufacturing plant consisting of
Predetermined water phase vessel.
Pre determined oil, wax, petroleum jelly phase vessel.
Vacuum Homogenizer Mixer vessel.
Vacuum Pump
Storage vessel
Interconnecting pipeline.
Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)
Integrated automatic control panel.
Working Platform
Features :
Design compliance with cGMP
Integrated Cleaning in Place-CIP.
Sterilizing In Place-SIP as an Option.
Batch Size
Available model 50 Liter to 30000 Liter working Capacity.
Materials
Product Contact SUS 316L.
Food Grade silicon rubber for seal.
Water Phase Vessel
Jacket for heating & cooling.
Heating Jacket Pressure (4 bar).
Heating by steam or hot water circulation.
Propeller stirring with top mounting.
Temperature controller & safety pressure Valve.
Bottom discharge with valve.
Wax Phase Vessel
Jacket for heating & cooling.
Heating Jacket Pressure (4 bar).
Heating by steam or hot water circulation.
Propeller stirring with top mounting.
Temperature controller & safety pressure Valve.
Bottom discharge with valve.
Manufacturing Vacuumize Homogenizer Vessel.
Jacket for heating & cooling.
Vacuumize process.
Vessel Inside Pressure (-1 / 2 Bar)
Heating Jacket Pressure (-1 / 6 bar)
Heating by steam or hot water circulation.
Agitator mixer with self pressure Teflon scrapper.
Scrapper cleanly working on both side.
High speed Homogenizer with toothed Rotor - stator type.
RPM sleeplessly with variable speed drive for agitator & Homogenizer.
High shear & pressurization of the homogenizer.
Thus homogenization of high viscosities up to 400.000 mPas.
Homogenizer mounted on lower position in the centre of vessel.
Top lid with motorized top lid for lifting & lowering.
Safety Interlock process with limit switch.
Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
Temperature controller & safety pressure Valve.
Bottom discharge with valve.
Vacuum System
Water Ring Vacuum Pump.
Vacuum gauge & Vacuum relief valve.
Storage Vessel
Skid type storage vessel.
Bottom cone is Jacket for heating.
Inter Connecting Pipe
Inter connecting Pipe line of all vessel for transfer Water, Wax & products.
Recirculation in manufacturing vessels.
Vacuum connecting pipe.
Working Platform
Rigid structure with anti slipping embossed plat.
Made from SUS 304.
Controls & Visualization
Electric Controls with digital display.
Optional PLC Controls with HMI Touch screen.
RPM and Process time entries.
Temperature controls- Heat/cool.
Vacuum start- Stop.
Integrated Data Recording for batch.
Safety Features
Emergency stop button
Safety vacuum relief valve & Indicator Gauge.
Safety Pressure Valve.
Limit switch at top lid.
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