5-200L Anti-Corrosion Pilot Reactor

• Customization: Available
• Type: Tank Reactor
• Material: Glass-Lined
• Capacity: 5-200L
• Structure: Customized
• Pressure: Customized
• Agitator Model: Customized
• Tower Reactor Type: Customized
• Heating: Electric Heating
• Heat Transfer Structure: Jacketed
• Automatic Grade: Semi-Automatic
• Condition: New
• Transport Package: Wooden Case
• Specification: Meet for SGS, CE
• Trademark: Jinzong Machine
• Origin: Guangdong, China
• HS Code: 8419899090
• Production Capacity: 50 Sets/Month

Product Description

5-200L anti-corrosion pilot reactor Guangzhou Jinzong Machinery 
*Chemical Pilot Reactor
The whole system of glass-lined pilot reactor consists of micro glass-lined reaction kettle, tower section, chip condenser, storage tank and glass-lined pipeline, and equipped with the corresponding external cycle oil bath heating temperature control system and mixing frequency control system. To complete the reaction, reflux, distillation and other processes. Is the fine chemicals, bio-pharmaceutical, new materials, the ideal pilot and production equipment.
1.Capacity 5L-200L.
2.Including jacketed reactor,condenser,storage tank,conduction oil preheating tank,hot oil pump,pipelines,valves,temperature gauge PT100,pressure gauge,platform etc.
3.Glass-lined type.
4.Heating and cooling by jacket or heated by jacket and cooling by inner pipe coil



*Model selection reference of reaction kettle

Composition	Instructions
Specification (L)	5-200
Design Pressure (Mpa)	Atmospheric Pressure or under pressure
Material	enamel
Heating Forms	Electrical heating with medium in jacket, external half coil steam heating, external half conduction oil heating, hot water infrared heating etc.
Cooling Forms	Refrigeration medium in the internal pipe jacket
Blending Power	Model selection is made according to material viscosity, liquid-solid ratio, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil.
Stirring blade Forms	Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type
Seal	Mechanical seal or stuff packing seal
Inner Surface Treatment	Polished or no polished
Discharge Valve	Flanged ball valve, open downward discharge valve and others
Technological Pipe Hole	Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature, mouth, mouth filling N2,

*Glass-lined plate type condenser:

Model	Number of plate type condenser	Heat exchange area m2	DN	D	B	~H	d	Weight Kg
W0.25	4	0.75	350	200	120	500	18	90
	5	1				600		100
	6	1.25				700		110
	7	1.5				800		120

*Technical Parameter

Symbol	5L	10L	20L	30L	40L	50L
a	Dg70/50	Dg70/50	Dg70/50	Dg70/50	Dg70/50	Dg70/50
b1,b2	Dg20	Dg20	Dg20	Dg20	Dg20	Dg20
c1,c2	Dg50	Dg50	Dg50	Dg50	Dg50	Dg50
d1,d2	Dg50	Dg50	Dg50	Dg50	Dg50	Dg50
e	Dg50	Dg50	Dg50	Dg50	Dg50	Dg50
D	250	250	300	400	400	500
D1	350	350	400	500	500	600
~H	430	500	580	620	730	756
H1	366	447	524	562	672	682
H2	186	275	344	382	492	456
Weight Kg	98	110	120	135	145	160

Nozzle size

Symbol	DN	Application	Remark
a1	50	Heat source inlet	Meet HGJ45-91PN0.6 standard
a2	50	Heat source outlet
b1	20	Cooling water inlet	Meet HGJ45-91PN0.6 standard
b2	20	Cooling water outlet

*Application of Resin plant:
Chemical Machine Resin Plant is the key equipment for producing all kinds of resins, such as Alkyd resin, Acrylic resin, PET resin, epoxy resins, ABS resins, Polyester resin, Unsaturated polyester resin, , Amino resin, curing agent. 
The whole set of equipment includes reactor, vertical fractionating column, horizontal condenser, water storage tank, oil spill tank and piping (dilution kettle). All parts of the equipment that contact with the material are all made by stainless steel. 
*Resin plant is manufacturing in our factory:


*Our company can provide users with engineering design, equipment model selection guide, equipment machinig, equipment installation and turn-key project.

*Model selection reference of resin production equipment

Composition	Instructions
Main Reactor	The size, material, heat transfer systems, mixing systems, sealing systems of reactor according to client's specification
Dosing Vessel	According to the client's demand, it adopts gravity tank, gravity mixing tank, gravity dispersing tank, gravity emulsifying tank.
Distillation Device	Vertical condenser, horizontal condenser and separator.
Vacuum system	All kinds of vacuum pumps, buffer tanks.
Thinning Vessel	The size, material, heat transfer systems, mixing systems, sealing systems of thinning vessel according to client's specification
Pipeline system	According to the client's demand, it decides the heating, cooling, vacuum and material pipelines, and including related valves, flowmeters and expanders etc.
Control System	According to client's demand, it decides manual, semi-automatic or full-automatic system.
Filter System	Frame filter, bag filter or centrifuge etc.
Operation Platform	Steel platform or concrete platform

*Technical Parameter:

Reaction Pot	Vertical Fractionating column			Horizontal Condenser		Separator
Specification(L)	Size of Fractionating column(mm)	Stuff Volume (m^3)	Cooling Area (m^2)	Specification (mm)	Condensation Area (m^2)	Specification (mm)	Volume (L)
300L	Φ159×560	0.01	0.22	Φ219×1000	2.4	Φ410×450	60
500L	Φ159×750	0.015	0.29	Φ219×1500	3.6	Φ410×450	60
1000L	Φ194×800	0.025	0.62	Φ273×1500	5	Φ410×450	60
1500L	Φ194×850	0.025	0.62	Φ273×2000	6.5	Φ410×450	60
2000L	Φ219×1000	0.035	1.0	Φ325×2000	8	Φ600×600	150
3000L	Φ273×1100	0.058	1.2	Φ325×2000	10	Φ600×600	150
5000L	Φ273×1200	0.065	1.5	Φ377×2000	15	Φ700×750	300
8000L	Φ325×1500	0.065	4	Φ426×2000	20	Φ700×750	300
10000L	Φ325×1800	0.07	5	Φ426×3000	30	Φ700×750	300
15000L	Φ377×1800	0.08	6	Φ450×3000	40	Φ800×750	500
20000L	Φ377×1800	0.08	6	Φ450×3000	50	Φ800×750	500
25000L	Φ377×2000	0.12	10	Φ455×3000	60	Φ800×750	500
30000L	Φ377×2000	0.12	10	Φ475×3000	80	Φ800×750	500

Our company can provide users with engineering design, equipment model selection guide, equipment machinig, equipment installation and turn-key project.
*Advantage
For more than 20 years Guangzhou Jinzong Machinery Co., Ltd. has developed cost effective solutions and innovative processes for the production of high quality synthetic resins and polymer emulsions for Asia , Middle East, and South America.
Jinzong Machinery has in-house capabilities to both upgrade existing synthetic resin and polymer emulsion manufacturing plants and design new ones with state of the art process control systems.
offers a full range of engineering services to the resin, paint, plastic and printing ink industries including :

• Feasibility studies
• Process control system software upgrades
• Existing facility improvements
• Turnkey plants

*Resin plant is manufacturing in our factory:

 

*After-sales service:
1> one year from date of delivery, if any spare parts be broken within warranty and not caused by improperly operation, we would offer the new parts for free.
2> Provide professional after-sales service engineers to  abroad  installation and debugging.

*ONE-STOP SERVICES
According to market and customer demands, our company is continuously researching, developing, upgrading and improving various products, striving to build the firs "one-stop" type cosmetic machinery shopping with machinery & equipment, cosmetic raw material, packing materials, technical consultation and other services

*Providing technical support in the aspects of field commissioning and running of the products sold.
*Field failure diagnosis and maintenance.
*Providing spare parts and fittings, maintenance and servicing plans.
*Choosing Jinzong Machinery is choosing professional technical support and good after-sales service.

*About us:
Guangzhou / Guangdong Jinzong Machinery Co., Ltd. is a professional manufacturer of  cosmetic,chemical, biological & pharmaceutical machinery and equipment more than 20 years .
Jinzong Machinery is a technology innovative enterprise focusing on machinery design, manufacturing and system integration.
Product lines range from:
1> Cosmetic Machinery: water treatment ,vacuum emulsifying machine,liquid detergent mixing machine,storage tank,solid soap making machine,perfume making machine, color paste mill,  filling machine etc.
2> Chemical Machinery:  reactor, mixing equipment, separation equipment, storage tank, disperser, mill  etc.
3> Biological and Pharmaceutical  Machinery: vacuum ointment machine, fermentation tank, sanitary stainless reactor,alcohol deposition can, collocation tank etc.



*Our strength 
1. More than 20 years extensive experience in the machinery manufacturing in Cosmetic and cheimical biological & pharmaceutical industry.
2. Quality, 80% materials and components are purchased from 3M, ABB, Siemens, Panasonic, Schneider. Up to now, all core machinery are with CE Certificate.  We carry out products designing, manufacturing, assembling and detection fully in accordance with ISO9001-2008 Quality Management System issued by Swiss SGS Company.
3. Good reputation in industry. Many years are awarded "defend the contract heavy credit enterprise"
4.Have a Professional after-sales service engineering team.      
5.Large scale plant. Currently, we have 2 processing bases, Zhaoqing factory, covering a total area of more than 17,000 square meters,and Shaoguan factory,covering a total area of more than 30,000 square meters. There are more than 160 sets of processing machinery including large vertical lathe, 5-axis horizontal machining center, large planer type milling machine, automatic polishing machines etc. With the help of our strong processing capacity, we produce more than 1000 sets of equipment every year