Feed Additive Reactor Production Line for Feed Additive Premix Reactor
1. Descriptions:
External Half Pipe Coil Heating Reactor is heated by the external coil to supply heat transfer conduction oil, it is an ideal equipment of low power and high heating temperature and large volume. Compared with common jacket reactor, it has many advantages.
A) Reduce the thickness of tank and increase its loading capacity.
B) Increase heat transfer efficiency.
C) Reduce power consumption and cost.
D) Reduce the total diameter of tank and be good for the layout of workshop.
E) Save steels.
2. Operating Princple:
Break down or recombined the materials through mixing, filling and cooling, to promote the reaction of polymerization.
3. Componetnts:
Body, gears, mixing devices, heating devices, cooling devices, seal, etc.
Auxiliary Equipment: Distillation column, head tank, condenser, water separator, collecting cans, filters, etc..
4. Widely used in:
Pharmaceutical, Resins, adhesives, paint, cosmetics and other chemical production.
5. Applicable Field:
All the liquid-liquid, liquid-powder reaction industry.
6. Instruction:
1).Reactor kettle is the main chemical react production equipment, which is widely used in resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production.
2).Break down or Re-combined the molecule through mixing, Heating, cooling, Vacuumize, etc. Suit for polymerization, hydrogenation, vulcanization, nitration,etc. The reactor is made up of body vessel, jacket vessel, gears, mixing devices, heating devices, cooling devices, seal composition,etc. The auxiliary equipment:Head tank, distillation column, condenser, water separator, collecting cans, dilution tank, filters ect.
7. Specification:
Type Item |
500L |
1000L |
1500L |
2000L |
3000L |
5000L |
8000L |
10000L |
15000L |
20000L |
25000L |
30000L |
35000L |
Cylinder Size mm |
900×800 |
1100×1200 |
1300×1200 |
1400×15300 |
1600×1500 |
1800×2000 |
2100×22000 |
2200×2500 |
2600×2800 |
2800×3000 |
3000×3400 |
3200×3500 |
3200×4000 |
Actual Capacity L |
699 |
1400 |
2166 |
3000 |
4066 |
6600 |
10038 |
12300 |
19456 |
24205 |
31084 |
36706 |
40725 |
Outer Tube Size mm |
Φ76/2 |
Φ76/2 |
Φ76/2 |
Φ76/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Heating Area m2 |
1.7 |
2.6 |
3.8 |
4.5 |
5.8 |
7.5 |
11 |
13.2 |
18.6 |
21 |
26 |
30 |
33 |
Inner Coil Size mm |
Φ38 |
Φ45 |
Φ45 |
Φ45 |
Φ45 |
Φ57 |
Φ57 |
Φ57 |
Φ57 |
Φ57 |
Φ57 |
Φ57 |
Φ57 |
Cooling Area m2 |
1.6 |
2.7 |
3.6 |
4.3 |
5.7 |
8 |
11 |
13 |
18 |
21 |
25 |
30 |
33 |
Motor Power kw |
3 |
4 |
5.5 |
5.5 |
7.5 |
11 |
15 |
18.5 |
22 |
30 |
37 |
45 |
55 |
8. Mixing system for reactor:
Mixing system is the core component of reactor, a cutom-made stirrer is your key to success. stirrer selection is related with the material's viscosity, liquid-solid ratio, proportion of liquid, solid's internal pipe coil etc.
9. Reactor Series:
The reaction kettle is widely used for reaction, evaporation, conectration, synthesization, polymerization, mineratization, etc. in chemical industry, medecine, dye, pesticide, organic synthesis, petroleum,food additives, industry of national defense and scientific reserch. Our company is an enterprise specialized in designing and manufacturing reaction kettles, we can design and manufacture various types of reaction kettles for users.Model selection reference of reaction kettle
Composition |
Instructions |
Specification (L) |
50-50000 |
Design Pressure (Mpa) |
Atmospheric Pressure or under pressure |
Material |
Carbon steel, stainless steel, enamel, graphite |
Heating Forms |
Electrical heating with medium in jacket, external half coil steam heating, external half conduction oil heating, hot water infrared heating etc. |
Cooling Forms |
Refrigeration medium in the internal pipe jacket |
Blending Power |
Model selection is made according to material viscosity, liquid-solid ratio, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil. |
Stirring blade Forms |
Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type |
Seal |
Mechanical seal or stuff packing seal |
Inner Surface Treatment |
Polished or no polished |
Discharge Valve |
Flanged ball valve, open downward discharge valve and others |
Technological Pipe Hole |
Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature, mouth, mouth filling N2, |
*After-sales service:
1> one year from date of delivery, if any spare parts be broken within warranty and not caused by improperly operation, we would offer the new parts for free.
2> Provide professional after-sales service engineers to abroad installation and debugging.
*ONE-STOP SERVICES
According to market and customer demands, our company is continuously researching, developing, upgrading and improving various products, striving to build the firs "one-stop" type cosmetic machinery shopping with machinery & equipment, cosmetic raw material, packing materials, technical consultation and other services
*Providing technical support in the aspects of field commissioning and running of the products sold.
*Field failure diagnosis and maintenance.
*Providing spare parts and fittings, maintenance and servicing plans.
*Choosing Jinzong Machinery is choosing professional technical support and good after-sales service.
10. Ready for Delivery: