Cream manufacturing plants and ointment manufacturing plants are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction. The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel. Wax is melted in Wax melting vessel, Water is heated in water heating vessel. Both wax and water are transferred into the manufacturing vessel automatically through the vacuum. In manufacturing vessel, both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel. After the emulsion is formed active ingredients/colors etc are added and are thoroughly mixed & homogenized. Later necessary perfume is added in case of cosmetics or wherever necessary. Ointment / Cream is ready. The same is transferred by the pump into the storage vessel. & from the storage vessel, it is automatically transferred to the filling machine by means of the metering pump. The flow rate of the metering pump can be set as per your tube filling machines speed and capacity.
Details of each Vessel
Wax Melting Vessel
Normally these are cylindrical vessels with either hemispherical or dished bottom vessels with loose type top lids. In some cases, the top is also sealed by dished ends if clients demand the same. The vessel is jacketed with either steam or electric heating as per clients requirements. Propeller type agitator is provided from the top and driven by suitable HP motor as per the vessel capacity. Bottom entry agitator is provided for closed type vessels. Wax is heated in the vessel bet 60 - 80'c as process demands and melted. This melted wax is later transferred into the manufacturing vessel. The vessel has an outlet valve fitted with din fittings for connection of suitable pipeline. A 100 mesh conical filter is provided for filtration of wax of any impurities.
Water Heating Vessel
Normally these are cylindrical vessels with either hemispherical or dished bottom vessels with loose type top lids. In some cases, the top is also sealed by dished ends if clients demand the same. The vessel is jacketed with either steam or electric heating as per clients requirements. Propeller type agitator is provided from the top and driven by suitable HP motor as per the vessel capacity. Bottom entry agitator is provided for closed type vessels. Water is heated in the vessel bet 60 - 80'c as process demands and melted. This heated water is later transferred into the manufacturing vessel. The vessel has an outlet valve fitted with din fittings for connection of suitable pipeline. A 100 mesh conical filter is provided for filtration of water of any impurities.
Manufacturing Vessel
Manufacturing vessel is cylindrical vessels with either hemispherical or dished bottom vessels. Top of the vessel is also dished end. Silicon gasket is provided between the vessel and top lid. Agitator assembly in the manufacturing vessel., Bottom entry Homogeniser & Top Dual speed anchor agitator is provided in the manufacturing vessel. The hydraulic lifting of the top lid is provided in manufacturing vessel for cleaning. Suitable nozzles, manholes, valves etc are provided in all the vessels. The vessel is also provided with the jacket which can be used for both heating and cooling. However in manufacturing vessel mainly cooling is done. Manufacturing vessel can be subjected to full vacuum.
Storage Vessel
Storage vessel is a simple vessel used to store ointments and creams etc. it is the cylindrical type of vessel with the conical bottom. Bottom valve is provided with din fittings to facilitate the pipeline connection. It is provided with the loose top lid.
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