Polymerization Pilot Reactor 50L

Product Details
Customization: Available
Type: Reaction Kettle
Material: Stainless Steel
Manufacturer/Factory & Trading Company

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  • Polymerization Pilot Reactor 50L
  • Polymerization Pilot Reactor 50L
  • Polymerization Pilot Reactor 50L
  • Polymerization Pilot Reactor 50L
  • Polymerization Pilot Reactor 50L
  • Polymerization Pilot Reactor 50L
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Basic Info.

Model NO.
JZ
Capacity
50-100L
Structure
Customized
Pressure
Atmospheric
Agitator Model
Frame Agitator
Tower Reactor Type
Customized
Heating
Oil Circulation Heating
Heat Transfer Structure
Jacketed
Automatic Grade
Customized
Condition
New
Application
Reaction
Transport Package
Wooden Case
Specification
Customized
Trademark
JINZONG
Origin
Guangdong, China (Mainland)
HS Code
8479820090
Production Capacity
500 Units/Year

Product Description

Jinzong Machinery Chemical Pilot Reactor Pilot Resin Plant
50L Pilot ReactorWorking capacity is 50L, total capacity is 69L. Internal vessel sizes are Ø400x500x6mm, made of SUS316L. Jacket sizes are Ø500x500x5mm, made of SUS304. Thermal insulation is expanded perlite. Outer layer sizes are Ø600x500x3mm, made of SUS304. Jacket for oil heating and internal coils for water cooling. Platform is made of SUS202. All parts contacting chemical materials are made of SUS316L.Ex motor 0.55KW, 380V 50Hz 3Phase. Slow-speed anchor type agitator blade, magnetic stirring, rotating speed 0-80rpm, DANFOSS frequency inverter control, helical gear speed reducer.RTD PT-100 temperature sensors, to reflect the actual temperatures of oil and jacket. The screwed type inspection nozzle with sight glass, electric-heating open downward discharge valve, feed inlets, nitrogen pipe etc.                                                                                                                       
Rotary-vane vacuum pump 0.37KW connecting with reactor with steel tube, maximum vacuum is -0.09MPa/-0.9bar.Horizontal condenser sizes are Ø159x900mm, shell and tube type, heat exchange area is 1.0m2. Shell is made of SUS304, all parts contacting chemical materials are made of SUS316L.Separator 15L, made of SUS316L.PLC controlled HMI operation panel. SIEMENS PLC, WeinView HMI operation panel.Oil tank, total capacity 50L, equipped with 18KW electric heaters. Hot oil pump, explosion-proof type. Pipeline connected among oil tank, oil pump and reactor.Use isolation gate valve DN15 to connect between separator and vacuum pump, use isolation gate valve DN15 at the end of horizontal condenser as vacuum relief valve, use isolation gate valve DN50 to connect between reactor and horizontal condenser.

*Chemical Pilot Reactor
This equipment is including: Reaction vessel, mixing system, vacuum system, condenser, separator, conduction oil preheating system, platform
1.Capacity 5L-200L.
2.Including jacketed reactor,condenser,storage tank,conduction oil preheating tank,hot oil pump,pipelines,valves,temperature gauge PT100,pressure gauge,platform etc.
3.Made of SUS316L and SUS304.
4.Heating and cooling by jacket or heated by jacket and cooling by inner pipe coil
Polymerization Pilot Reactor 50L

*Jinzong Machinery provides a full range of testing and pilot unit services for :
Reformulation of products
Development of new resins and polymer emulsions
Optimization of reactor design
Optimization of process and product quality
Jinzong Machinery also supplies skid mounted pilot units for installation at the client's site. The custom designed product reactors range in size from 10 liters to 1000 liters.

*Model selection reference of reaction kettle

Composition
Instructions
Specification (L) 5-200
Design Pressure (Mpa) Atmospheric Pressure or under pressure
Material Carbon steel, stainless steel, enamel, graphite
Heating Forms Electrical heating with medium in jacket, external half coil steam heating, external half conduction oil heating, hot water infrared heating etc.
Cooling Forms Refrigeration medium in the internal pipe jacket
Blending Power Model selection is made according to material viscosity, liquid-solid ratio, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil.
Stirring blade Forms Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type
Seal Mechanical seal or stuff packing seal
Inner Surface Treatment Polished or no polished
Discharge Valve Flanged ball valve, open downward discharge valve and others
Technological Pipe Hole Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature, mouth, mouth filling N2,
Polymerization Pilot Reactor 50L
*Technical Parameter
      
            Model


Parameter
Reactor Volume(L) Mixing speed (rpm) Heat exchange surface (m2) Separator(L) Total power(including heating power)(KW)
JZ-10 10 0-84 0.5 5 6.37
JZ-30 30 0.5 12 12.37
JZ-50 50 1 15 18.55
JZ-100 100 2 25 19.65
JZ-150 150 2.5 30 26.2
JZ-200 200 3 50 33.5
Note: In case of inconformity of the data in the table due to technical improvement or customization, the real object shall prevail.
This equipment is including: Reaction vessel, mixing system, vacuum system, condenser, separator, conduction oil preheating system, platform.

1.  Heating and cooling method: 1. Heating and cooling by jacket. 2. Heating by jacket and cooling by inner pipe coil.
2.  Type of electrical device: 1. Ex-proof type. 2. Normal type
3.   Electric cabinet control mode: 1. Touch-screen control. 2. Button control
*Resin plant is manufacturing in our factory:
Polymerization Pilot Reactor 50L



*Our company can provide users with engineering design, equipment model selection guide, equipment machinig, equipment installation and turn-key project.

*Advantage
For more than 20 years Guangzhou Jinzong Machinery Co., Ltd. has developed cost effective solutions and innovative processes for the production of high quality synthetic resins and polymer emulsions for Asia , Middle East, and South America.
Jinzong Machinery has in-house capabilities to both upgrade existing synthetic resin and polymer emulsion manufacturing plants and design new ones with state of the art process control systems.
offers a full range of engineering services to the resin, paint, plastic and printing ink industries including :
  • Feasibility studies
  • Process control system software upgrades
  • Existing facility improvements
  • Turnkey plants
Polymerization Pilot Reactor 50L
*After-sales service:
1> one year from date of delivery, if any spare parts be broken within warranty and not caused by improperly operation, we would offer the new parts for free.
2> Provide professional after-sales service engineers to  abroad  installation and debugging.

*ONE-STOP SERVICES
According to market and customer demands, our company is continuously researching, developing, upgrading and improving various products, striving to build the firs "one-stop" type cosmetic machinery shopping with machinery & equipment, cosmetic raw material, packing materials, technical consultation and other services

*Providing technical support in the aspects of field commissioning and running of the products sold.
*Field failure diagnosis and maintenance.
*Providing spare parts and fittings, maintenance and servicing plans.
*Choosing Jinzong Machinery is choosing professional technical support and good after-sales service.

*About us:
Guangzhou / Guangdong Jinzong Machinery Co., Ltd. is a professional manufacturer of  cosmetic,chemical, biological & pharmaceutical machinery and equipment more than 20 years .
Jinzong Machinery is a technology innovative enterprise focusing on machinery design, manufacturing and system integration.
Product lines range from:
1> Cosmetic Machinery: water treatment ,vacuum emulsifying machine,liquid detergent mixing machine,storage tank,solid soap making machine,perfume making machine, color paste mill,  filling machine etc.
2> Chemical Machinery:  reactor, mixing equipment, separation equipment, storage tank, disperser, mill  etc.
3> Biological and Pharmaceutical  Machinery: vacuum ointment machine, fermentation tank, sanitary stainless reactor,alcohol deposition can, collocation tank etc.
Polymerization Pilot Reactor 50L
*Our strength 
1. More than 20 years extensive experience in the machinery manufacturing in Cosmetic and cheimical biological & pharmaceutical industry.
2. Quality, 80% materials and components are purchased from 3M, ABB, Siemens, Panasonic, Schneider. Up to now, all core machinery are with CE Certificate.  We carry out products designing, manufacturing, assembling and detection fully in accordance with ISO9001-2008 Quality Management System issued by Swiss SGS Company.
3. Good reputation in industry. Many years are awarded "defend the contract heavy credit enterprise"
4.Have a Professional after-sales service engineering team.      
5.Large scale plant. Currently, we have 2 processing bases, Zhaoqing factory, covering a total area of more than 17,000 square meters,and Shaoguan factory,covering a total area of more than 30,000 square meters. There are more than 160 sets of processing machinery including large vertical lathe, 5-axis horizontal machining center, large planer type milling machine, automatic polishing machines etc. With the help of our strong processing capacity, we produce more than 1000 sets of equipment every year

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