Resin Synthesis, Polymerization Reactor Full Set Plant 1000L

• Customization: Available
• Type: Reaction Kettle
• Material: Stainless Steel
• Model NO.: JZ-1000
• Capacity: 1000L
• Structure: Cylinder
• Pressure: Atmospheric
• Agitator Model: Frame Agitator
• Tower Reactor Type: Packed Tower Reactor
• Heating: Oil Circulation Heating
• Heat Transfer Structure: External & Internal Coils
• Automatic Grade: Manual
• Condition: New
• Rotation Speed: Low Speed 45-80rpm
• Wetted Parts: SUS304, SUS316L
• Non-Wetted Parts: SUS304, Carbon Steel
• Power of Motor: 5.5kw
• Agitator Blade: Frame Type (Frequency Inverter Speed Control)
• Accessories: Packing Column, Horizontal Condenser, Separator
• Transport Package: PU Film
• Specification: 1000L
• Trademark: JINZONG MACHINERY
• Origin: Guangdong, China(Mainland)
• HS Code: 8419899090
• Production Capacity: 5000 Units/Year

Product Description

1. Chemical Processing Machine: External half coil & internal coil Reactor External Half Pipe Coil Heating Reactor is heated by the external coil to supply heat transfer conduction oil, it is an ideal equipment of low power and high heating temperature and large volume. Compared with common jacket reactor, it has many advantages.
A) Reduce the thickness of tank and increase its loading capacity.
B) Increase heat transfer efficiency.
C) Reduce power consumption and cost.
D) Reduce the total diameter of tank and be good for the layout of workshop.
E) Save steels.




Operating principle: 
Break down or recombined the materials through mixing, filling and cooling, to promote the reaction of polymerization.

Components: Body, gears, mixing devices, heating devices, cooling devices, seal, etc.
Auxiliary Equipment: Distillation column, head tank, condenser, water separator, collecting cans, filters, etc..

Widely used in: Resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production.

Applicable Field: All the liquid-liquid, liquid-powder reaction industry.

Instruction:
1).Reactor kettle is the main chemical react production equipment, which is widely used in resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production.
2).Break down or Re-combined the molecule through mixing, Heating, cooling, Vacuumize, etc.  Suit for polymerization, hydrogenation, vulcanization, nitration,etc. The reactor is made up of body vessel, jacket vessel, gears, mixing devices, heating devices, cooling devices, seal composition,etc. The auxiliary equipment:Head tank, distillation column, condenser, water separator, collecting cans, dilution tank, filters ect.


2. Specification of External half-pipe coil Reactor
 

Type Item	500L	1000L	1500L	2000L	3000L	5000L	8000L	10000L	15000L	20000L	25000L	30000L	35000L
Cylinder Size mm	900×800	1100×1200	1300×1200	1400×15300	1600×1500	1800×2000	2100×22000	2200×2500	2600×2800	2800×3000	3000×3400	3200×3500	3200×4000
Actual Capacity L	699	1400	2166	3000	4066	6600	10038	12300	19456	24205	31084	36706	40725
Outer Tube Size mm	Φ76/2	Φ76/2	Φ76/2	Φ76/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2
Heating Area m^2	1.7	2.6	3.8	4.5	5.8	7.5	11	13.2	18.6	21	26	30	33
Inner Coil Size mm	Φ38	Φ45	Φ45	Φ45	Φ45	Φ57	Φ57	Φ57	Φ57	Φ57	Φ57	Φ57	Φ57
Cooling Area m^2	1.6	2.7	3.6	4.3	5.7	8	11	13	18	21	25	30	33
Motor Power kw	3	4	5.5	5.5	7.5	11	15	18.5	22	30	37	45	55

 

3. Mixing system for reactor

Mixing system is the core component of reactor, a cutom-made stirrer is your key to success. stirrer selection is related with the material's viscosity, liquid-solid ratio, proportion of liquid, solid's internal pipe coil etc.

4. Reactor Series
 The reaction kettle is widely used for reaction, evaporation, conectration, synthesization, polymerization, mineratization, etc. in chemical industry, medecine, dye, pesticide, organic synthesis, petroleum,food additives, industry of national defense and scientific reserch. Our company is an enterprise specialized in designing and manufacturing reaction kettles, we can design and manufacture various types of reaction kettles for users.Model selection reference of reaction kettle

Composition	Instructions
Specification (L)	50-50000
Design Pressure (Mpa)	Atmospheric Pressure or under pressure
Material	Carbon steel, stainless steel, enamel, graphite
Heating Forms	Electrical heating with medium in jacket, external half coil steam heating, external half conduction oil heating, hot water infrared heating etc.
Cooling Forms	Refrigeration medium in the internal pipe jacket
Blending Power	Model selection is made according to material viscosity, liquid-solid ratio, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil.
Stirring blade Forms	Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type
Seal	Mechanical seal or stuff packing seal
Inner Surface Treatment	Polished or no polished
Discharge Valve	Flanged ball valve, open downward discharge valve and others
Technological Pipe Hole	Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature, mouth, mouth filling N2,

*After-sales service:
1> one year from date of delivery, if any spare parts be broken within warranty and not caused by improperly operation, we would offer the new parts for free.
2> Provide professional after-sales service engineers to  abroad  installation and debugging.

*ONE-STOP SERVICES
According to market and customer demands, our company is continuously researching, developing, upgrading and improving various products, striving to build the firs "one-stop" type cosmetic machinery shopping with machinery & equipment, cosmetic raw material, packing materials, technical consultation and other services

*Providing technical support in the aspects of field commissioning and running of the products sold.
*Field failure diagnosis and maintenance.
*Providing spare parts and fittings, maintenance and servicing plans.
*Choosing Jinzong Machinery is choosing professional technical support and good after-sales service.

   

5. Ready for delivery