1000L Unsaturated Polyester Resin Reactor
To start research and develop new resin in lab or pilot before mass production, our complete pilot resin production equipment is wise choice.
Our pilot Unsaturated Polyester Resin Plant including heating system, vacuum system, reaction system and distilling system, platform and electric control cabinet-- a kind of miniature resin production line.
Let me introduce our pilot Unsaturated Polyester Resin Plant one by one:
1. This is a complete resin plant, it includes reaction system, heating system, vacuum system, and all connecting pipes and valves, platform and electrical control cabinet, take it to your factory you can start to study the formula.
By the way, this plant is equipped the inner coil to cool by water, if you plan to cool by oil, please let me know, we will revise the design
2. Our technology of design for the pre-heating system is more matures, all connecting points is welding well(using advanced welding procedure, brazing alloy in place, without air hole and penetrator, long life and no leakage and good looking), the pipes,valves, oil tank and pump in the pre-heating system are high temperature, their high temperature resistance can reach 300ºC(We also can design the high temperature resistance according to your requirements). The other suppliers can't do that or do that not good as ours(you can compare their pilot resin plant with ours in the market )
3. And all electric devices are ex-proof(such as heating tube, motor, pump, electric control cabinet) , more safe to do chemical experiment.
4. Our pilot mechanical work is fine, durable, it is good for lab.
5. If you have time, I would like to invite you to visit our factory, our factory is the south of China. So that you can consider our strength and good faith.
*Reactor Series
The reaction kettle is widely used for reaction, evaporation, conectration, synthesization, polymerization, mineratization, etc. in chemical industry, medecine, dye, pesticide, organic synthesis, petroleum,food additives, industry of national defense and scientific reserch. Our company is an enterprise specialized in designing and manufacturing reaction kettles, we can design and manufacture various types of reaction kettles for users.
*Product Function Brief
A. Operating principle: Break down or recombined the materials through mixing, filling and cooling, to promote the reaction of polymerization.
B. Components: Body, gears, mixing devices, heating devices, cooling devices, seal, etc.
C. Auxiliary Equipment: Distillation column, head tank, condenser, water separator, collecting cans, filters, etc.
D. Widely used in: Resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production.
E. Applicable Field: All the liquid-liquid, liquid-powder reaction industry.
*Model selection reference of reaction kettle
| Composition |
Instructions |
| Specification (L) |
50-50000 |
| Design Pressure (Mpa) |
Atmospheric Pressure or under pressure |
| Material |
Carbon steel, stainless steel, enamel, graphite |
| Heating Forms |
Electrical heating with medium in jacket, external half coil steam heating, external half conduction oil heating, hot water infrared heating etc. |
| Cooling Forms |
Refrigeration medium in the internal pipe jacket |
| Blending Power |
Model selection is made according to material viscosity, liquid-solid ratio, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil. |
| Stirring blade Forms |
Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type |
| Seal |
Mechanical seal or stuff packing seal |
| Inner Surface Treatment |
Polished or no polished |
| Discharge Valve |
Flanged ball valve, open downward discharge valve and others |
| Technological Pipe Hole |
Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature, mouth, mouth filling N2, |
*Mixing system for reactor
Mixing system is the core component of reactor, a cutom-made stirrer is your key to success. stirrer selection is related with the material's viscosity, liquid-solid ratio, proportion of liquid, solid's internal pipe coil etc.
*Main feature
Chemical Processing Machine: stainless steel chemical reaction vessel(reactor) is heated by the external coil or jacket to supply heat transfer conduction oil / steam / water, it is an ideal equipment of low power and high heating temperature and large volume.
A) Reduce the thickness of tank and increase its loading capacity.
B) Increase heat transfer efficiency.
C) Reduce power consumption and cost.
D) Reduce the total diameter of tank and be good for the layout of workshop.
*Specification of External half-pipe coil Reactor
Type
Item |
500L |
1000L |
1500L |
2000L |
3000L |
5000L |
8000L |
10000L |
15000L |
20000L |
25000L |
30000L |
35000L |
| Cylinder Size mm |
900×800 |
1100×1200 |
1300×1200 |
1400×15300 |
1600×1500 |
1800×2000 |
2100×22000 |
2200×2500 |
2600×2800 |
2800×3000 |
3000×3400 |
3200×3500 |
3200×4000 |
| Actual Capacity L |
699 |
1400 |
2166 |
3000 |
4066 |
6600 |
10038 |
12300 |
19456 |
24205 |
31084 |
36706 |
40725 |
| Outer Tube Size mm |
Φ76/2 |
Φ76/2 |
Φ76/2 |
Φ76/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
Φ89/2 |
| Heating Area m2 |
1.7 |
2.6 |
3.8 |
4.5 |
5.8 |
7.5 |
11 |
13.2 |
18.6 |
21 |
26 |
30 |
33 |
| Inner Coil Size mm |
Φ38 |
Φ45 |
Φ45 |
Φ45 |
Φ45 |
Φ57 |
Φ57 |
Φ57 |
Φ57 |
Φ57 |
Φ57 |
Φ57 |
Φ57 |
| Cooling Area m2 |
1.6 |
2.7 |
3.6 |
4.3 |
5.7 |
8 |
11 |
13 |
18 |
21 |
25 |
30 |
33 |
| Motor Power kw |
3 |
4 |
5.5 |
5.5 |
7.5 |
11 |
15 |
18.5 |
22 |
30 |
37 |
45 |
55 |
*Application of Resin plant:
Chemical Machine Resin Plant is the key equipment for producing all kinds of resins, such as Alkyd resin, Acrylic resin, PET resin, epoxy resins, ABS resins, Polyester resin, Unsaturated polyester resin, , Amino resin, curing agent.
The whole set of equipment includes reactor, vertical fractionating column, horizontal condenser, water storage tank, oil spill tank and piping (dilution kettle). All parts of the equipment that contact with the material are all made by stainless steel.
*Model selection reference of resin production equipment
| Composition |
Instructions |
| Main Reactor |
The size, material, heat transfer systems, mixing systems, sealing systems of reactor according to client's specification |
| Dosing Vessel |
According to the client's demand, it adopts gravity tank, gravity mixing tank, gravity dispersing tank, gravity emulsifying tank. |
| Distillation Device |
Vertical condenser, horizontal condenser and separator. |
| Vacuum system |
All kinds of vacuum pumps, buffer tanks. |
| Thinning Vessel |
The size, material, heat transfer systems, mixing systems, sealing systems of thinning vessel according to client's specification |
| Pipeline system |
According to the client's demand, it decides the heating, cooling, vacuum and material pipelines, and including related valves, flowmeters and expanders etc. |
| Control System |
According to client's demand, it decides manual, semi-automatic or full-automatic system. |
| Filter System |
Frame filter, bag filter or centrifuge etc. |
| Operation Platform |
Steel platform or concrete platform |
*Technical Parameter:
| Reaction Pot |
Vertical Fractionating column |
Horizontal Condenser |
Separator |
| Specification(L) |
Size of Fractionating column(mm) |
Stuff Volume
(m3) |
Cooling Area
(m2) |
Specification
(mm) |
Condensation Area
(m2) |
Specification
(mm) |
Volume
(L) |
| 300L |
Φ159×560 |
0.01 |
0.22 |
Φ219×1000 |
2.4 |
Φ410×450 |
60 |
| 500L |
Φ159×750 |
0.015 |
0.29 |
Φ219×1500 |
3.6 |
Φ410×450 |
60 |
| 1000L |
Φ194×800 |
0.025 |
0.62 |
Φ273×1500 |
5 |
Φ410×450 |
60 |
| 1500L |
Φ194×850 |
0.025 |
0.62 |
Φ273×2000 |
6.5 |
Φ410×450 |
60 |
| 2000L |
Φ219×1000 |
0.035 |
1.0 |
Φ325×2000 |
8 |
Φ600×600 |
150 |
| 3000L |
Φ273×1100 |
0.058 |
1.2 |
Φ325×2000 |
10 |
Φ600×600 |
150 |
| 5000L |
Φ273×1200 |
0.065 |
1.5 |
Φ377×2000 |
15 |
Φ700×750 |
300 |
| 8000L |
Φ325×1500 |
0.065 |
4 |
Φ426×2000 |
20 |
Φ700×750 |
300 |
| 10000L |
Φ325×1800 |
0.07 |
5 |
Φ426×3000 |
30 |
Φ700×750 |
300 |
| 15000L |
Φ377×1800 |
0.08 |
6 |
Φ450×3000 |
40 |
Φ800×750 |
500 |
| 20000L |
Φ377×1800 |
0.08 |
6 |
Φ450×3000 |
50 |
Φ800×750 |
500 |
| 25000L |
Φ377×2000 |
0.12 |
10 |
Φ455×3000 |
60 |
Φ800×750 |
500 |
| 30000L |
Φ377×2000 |
0.12 |
10 |
Φ475×3000 |
80 |
Φ800×750 |
500 |
Our company can provide users with engineering design, equipment model selection guide, equipment machinig, equipment installation and turn-key project.
*Advantage
For more than 20 years Guangzhou Jinzong Machinery Co., Ltd. has developed cost effective solutions and innovative processes for the production of high quality synthetic resins and polymer emulsions for Asia , Middle East, and South America.
Jinzong Machinery has in-house capabilities to both upgrade existing synthetic resin and polymer emulsion manufacturing plants and design new ones with state of the art process control systems.
offers a full range of engineering services to the resin, paint, plastic and printing ink industries including :
- Feasibility studies
- Process control system software upgrades
- Existing facility improvements
- Turnkey plants
*Resin plant is manufacturing in our factory:
*After-sales service:
1> one year from date of delivery, if any spare parts be broken within warranty and not caused by improperly operation, we would offer the new parts for free.
2> Provide professional after-sales service engineers to abroad installation and debugging.
*
ONE-STOP SERVICES
According to market and customer demands, our company is continuously researching, developing, upgrading and improving various products, striving to build the firs "one-stop" type cosmetic machinery shopping with machinery & equipment, cosmetic raw material, packing materials, technical consultation and other services
*Providing technical support in the aspects of field commissioning and running of the products sold.
*Field failure diagnosis and maintenance.
*Providing spare parts and fittings, maintenance and servicing plans.
*Choosing Jinzong Machinery is choosing professional technical support and good after-sales service.
*About us:
Guangzhou / Guangdong Jinzong Machinery Co., Ltd. is a professional manufacturer of cosmetic,chemical, biological & pharmaceutical machinery and equipment more than 20 years .
Jinzong Machinery is a technology innovative enterprise focusing on machinery design, manufacturing and system integration.
Product lines range from:
1> Cosmetic Machinery: water treatment ,vacuum emulsifying machine,liquid detergent mixing machine,storage tank,solid soap making machine,perfume making machine, color paste mill, filling machine etc.
2> Chemical Machinery: reactor, mixing equipment, separation equipment, storage tank, disperser, mill etc.
3> Biological and Pharmaceutical Machinery: vacuum ointment machine, fermentation tank, sanitary stainless reactor,alcohol deposition can, collocation tank etc.
*Our strength
1. More than 20 years extensive experience in the machinery manufacturing in Cosmetic and cheimical biological & pharmaceutical industry.
2. Quality, 80% materials and components are purchased from 3M, ABB, Siemens, Panasonic. Up to now, all core machinery are with CE Certificate. We carry out products designing, manufacturing, assembling and detection fully in accordance with ISO9001-2008 Quality Management System issued by Swiss SGS Company.
3. Good reputation in industry. Many years are awarded "defend the contract heavy credit enterprise"
4.Have a Professional after-sales service engineering team.
5.Large scale plant. Currently, we have 2 processing bases, Zhaoqing factory, covering a total area of more than 17,000 square meters,and Shaoguan factory,covering a total area of more than 30,000 square meters. There are more than 160 sets of processing machinery including large vertical lathe, 5-axis horizontal machining center, large planer type milling machine, automatic polishing machines etc. With the help of our strong processing capacity, we produce more than 1000 sets of equipment every year
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