Complete Dotp Reactor Plant

• Customization: Available
• Type: Reaction Kettle
• Material: Stainless Steel
• Capacity: >1000L
• Structure: Multiple Parallel
• Pressure: Atmospheric
• Agitator Model: Customized
• Tower Reactor Type: Packed Tower Reactor
• Heating: Customized
• Heat Transfer Structure: Customized
• Automatic Grade: Customized
• Condition: New
• Transport Package: Wooden Case
• Specification: Customized
• Trademark: Jinzong
• Origin: Guangdong. China
• HS Code: 8419899090
• Production Capacity: 50 Sets

Product Description

DOTP Complete plant
We can design, manufacture, install, commissioning and engineering complete DOTP plant. The whole set of equipment includes reactor, vertical fractionating column, horizontal condenser, separator, receiver etc,
Also can design and manufacture the automatic control system, vacuum system, heating system cooling system , filter system, N2 system etc.  
*Model selection reference of resin production equipment

Composition	Instructions
Main Reactor	The size, material, heat transfer systems, mixing systems, sealing systems of reactor according to client's specification
Dosing Vessel	According to the client's demand, it adopts gravity tank, gravity mixing tank, gravity dispersing tank, gravity emulsifying tank.
Distillation Device	Vertical condenser, horizontal condenser and separator.
Vacuum system	All kinds of vacuum pumps, buffer tanks.
Thinning Vessel	The size, material, heat transfer systems, mixing systems, sealing systems of thinning vessel according to client's specification
Pipeline system	According to the client's demand, it decides the heating, cooling, vacuum and material pipelines, and including related valves, flowmeters and expanders etc.
Control System	According to client's demand, it decides manual, semi-automatic or full-automatic system.
Filter System	Frame filter, bag filter or centrifuge etc.
Operation Platform	Steel platform or concrete platform

*Technical Parameter:

Reaction Pot	Vertical Fractionating column			Horizontal Condenser		Separator
Specification(L)	Size of Fractionating column(mm)	Stuff Volume (m^3)	Cooling Area (m^2)	Specification (mm)	Condensation Area (m^2)	Specification (mm)	Volume (L)
300L	Φ159×560	0.01	0.22	Φ219×1000	2.4	Φ410×450	60
500L	Φ159×750	0.015	0.29	Φ219×1500	3.6	Φ410×450	60
1000L	Φ194×800	0.025	0.62	Φ273×1500	5	Φ410×450	60
1500L	Φ194×850	0.025	0.62	Φ273×2000	6.5	Φ410×450	60
2000L	Φ219×1000	0.035	1.0	Φ325×2000	8	Φ600×600	150
3000L	Φ273×1100	0.058	1.2	Φ325×2000	10	Φ600×600	150
5000L	Φ273×1200	0.065	1.5	Φ377×2000	15	Φ700×750	300
8000L	Φ325×1500	0.065	4	Φ426×2000	20	Φ700×750	300
10000L	Φ325×1800	0.07	5	Φ426×3000	30	Φ700×750	300
15000L	Φ377×1800	0.08	6	Φ450×3000	40	Φ800×750	500
20000L	Φ377×1800	0.08	6	Φ450×3000	50	Φ800×750	500
25000L	Φ377×2000	0.12	10	Φ455×3000	60	Φ800×750	500
30000L	Φ377×2000	0.12	10	Φ475×3000	80	Φ800×750	500

Our company can provide users with engineering design, equipment model selection guide, equipment machinig, equipment installation and turn-key project.
*Advantage
For more than 20 years Guangzhou Jinzong Machinery Co., Ltd. has developed cost effective solutions and innovative processes for the production of high quality synthetic resins and polymer emulsions for Asia , Middle East, and South America.
Jinzong Machinery has in-house capabilities to both upgrade existing synthetic resin and polymer emulsion manufacturing plants and design new ones with state of the art process control systems.
offers a full range of engineering services to the resin, paint, plastic and printing ink industries including :

• Feasibility studies
• Process control system software upgrades
• Existing facility improvements
• Turnkey plants

*Different reaction plant is manufacturing in our factory:



*Reactor Series Application
 The reaction kettle is widely used for reaction, evaporation, conectration, synthesization, polymerization, mineratization, etc. in chemical industry, medecine, dye, pesticide, organic synthesis, petroleum,food additives, industry of national defense and scientific reserch. Our company is an enterprise specialized in designing and manufacturing reaction kettles, we can design and manufacture various types of reaction kettles for users.
*Product Function Brief 
A. Operating principle: Break down or recombined the materials through mixing, filling and cooling, to promote the reaction of polymerization. 
B. Components: Body, gears, mixing devices, heating devices, cooling devices, seal, etc. 
C. Auxiliary Equipment: Distillation column, head tank, condenser, water separator, collecting cans, filters, etc.
D. Widely used in: Resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production. 
E. Applicable Field: All the liquid-liquid, liquid-powder reaction industry.



*Model selection reference of reaction kettle

Composition	Instructions
Specification (L)	50-50000
Design Pressure (Mpa)	Atmospheric Pressure or under pressure
Material	Carbon steel, stainless steel, enamel, graphite
Heating Forms	Electrical heating with medium in jacket, external half coil steam heating, external half conduction oil heating, hot water infrared heating etc.
Cooling Forms	Refrigeration medium in the internal pipe jacket
Blending Power	Model selection is made according to material viscosity, liquid-solid ratio, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil.
Stirring blade Forms	Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type
Seal	Mechanical seal or stuff packing seal
Inner Surface Treatment	Polished or no polished
Discharge Valve	Flanged ball valve, open downward discharge valve and others
Technological Pipe Hole	Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature, mouth, mouth filling N2,

*External Half-Pipe Heating Reactor
1.Heated in half pipe
2. Reduce tank thickness and increase load capacity

External Half Pipe Coil Heating Reactor is heated by the external coil to supply heat transfer conduction oil, it is an ideal equipment of low power and high heating temperature and large volume. Compared with common jacket reactor, it has many advantages.
A) Reduce the thickness of tank and increase its loading capacity.
B) Increase heat transfer efficiency.
C) Reduce power consumption and cost.
D) Reduce the total diameter of tank and be good for the layout of workshop.
E) Save steels.

* Thechnical Parameter

Type Item	500L	1000L	1500L	2000L	3000L	5000L	8000L	10000L	15000L	20000L	25000L	30000L	35000L
Cylinder Size mm	900×800	1100×1200	1300×1200	1400×15300	1600×1500	1800×2000	2100×22000	2200×2500	2600×2800	2800×3000	3000×3400	3200×3500	3200×4000
Actual Capacity L	699	1400	2166	3000	4066	6600	10038	12300	19456	24205	31084	36706	40725
Outer Tube Size mm	Φ76/2	Φ76/2	Φ76/2	Φ76/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2
Heating Area m^2	1.7	2.6	3.8	4.5	5.8	7.5	11	13.2	18.6	21	26	30	33
Inner Coil Size mm	Φ38	Φ45	Φ45	Φ45	Φ45	Φ57	Φ57	Φ57	Φ57	Φ57	Φ57	Φ57	Φ57
Cooling Area m^2	1.6	2.7	3.6	4.3	5.7	8	11	13	18	21	25	30	33
Motor Power kw	3	4	5.5	5.5	7.5	11	15	18.5	22	30	37	45	55

*After-sales service:
1> one year from date of delivery, if any spare parts be broken within warranty and not caused by improperly operation, we would offer the new parts for free.
2> Provide professional after-sales service engineers to  abroad  installation and debugging.

*ONE-STOP SERVICES
According to market and customer demands, our company is continuously researching, developing, upgrading and improving various products, striving to build the firs "one-stop" type cosmetic machinery shopping with machinery & equipment, cosmetic raw material, packing materials, technical consultation and other services

*Providing technical support in the aspects of field commissioning and running of the products sold.
*Field failure diagnosis and maintenance.
*Providing spare parts and fittings, maintenance and servicing plans.
*Choosing Jinzong Machinery is choosing professional technical support and good after-sales service.

Different installing and commissioning project in different country:



*About us:
Guangzhou / Guangdong Jinzong Machinery Co., Ltd. is a professional manufacturer of  cosmetic,chemical, biological & pharmaceutical machinery and equipment more than 20 years .
Jinzong Machinery is a technology innovative enterprise focusing on machinery design, manufacturing and system integration.
Product lines range from:
1> Cosmetic Machinery: water treatment ,vacuum emulsifying machine,liquid detergent mixing machine,storage tank,solid soap making machine,perfume making machine, color paste mill,  filling machine etc.
2> Chemical Machinery:  reactor, mixing equipment, separation equipment, storage tank, disperser, mill  etc.
3> Biological and Pharmaceutical  Machinery: vacuum ointment machine, fermentation tank, sanitary stainless reactor,alcohol deposition can, collocation tank etc.



*Our strength 
1. More than 20 years extensive experience in the machinery manufacturing in Cosmetic and cheimical biological & pharmaceutical industry.
2. Quality, 80% materials and components are purchased from 3M, ABB, Siemens, Panasonic, Schneider. Up to now, all core machinery are with CE Certificate.  We carry out products designing, manufacturing, assembling and detection fully in accordance with ISO9001-2015 Quality Management System issued by Swiss SGS Company.
3. Good reputation in industry. Many years are awarded "defend the contract heavy credit enterprise"
4.Have a Professional after-sales service engineering team.      
5.Large scale plant. Currently, we have 2 processing bases, Zhaoqing factory, covering a total area of more than 17,000 square meters,and Shaoguan factory,covering a total area of more than 30,000 square meters. There are more than 160 sets of processing machinery including large vertical lathe, 5-axis horizontal machining center, large planer type milling machine, automatic polishing machines etc. With the help of our strong processing capacity, we produce more than 1000 sets of equipment every year